vmix.nix/lib/images/macos/helpers/makeImage.nix
Git Sagar 8dc8f4265d macOS: drive the install and all customization from a Recovery "PE", no GUI
Replace the screenshot/OCR/keystroke driving of Apple's Recovery with a
"PE": BaseSystem.dmg (a journaled HFS+ volume, writable from Linux) with one
LaunchDaemon added (makeRecoveryPE) that runs /Volumes/VMIX/run.sh as root at
boot, records the status and powers off. launchd loads it alongside its signed
cache (verified on Tahoe 26.6.2); same idea as AutoNBI/Imagr NetBoot images.

- makeImage: the PE runs vmix-install.sh (erase, installer app, SharedSupport
  pkgdmg, startosinstall). Progress is read from the serial console
  (boot-args serial=3 -v, VMIX-* markers) and screenshots (brightness only).
  Fully offline; prepare now takes ~5 min instead of ~10.
- customizeImage: boots the PE with the image attached and runs the template
  offline against the mounted System/Data volumes; OpenCore ScanPolicy
  restricted to HFS+/SATA so only the PE can boot. One PE boot ~30 s. The
  installed macOS is never booted for customization, so nothing depends on
  launchd/BTM approval or a first-boot agent (removed).
- templates rewritten for offline use: generalize creates the user with
  dscl -f (admin, home, auto-login kcpassword, Setup Assistant suppression,
  hostname, locale, timezone, keyboard type, container resize); remote-access,
  no-updates, performance edit the target's plists.
- makeBootDisk: build-time OpenCore variant (serial console, ScanPolicy).
- vm-driver.py rewritten: passive observation only (serial markers, kernel
  boots, panics, brightness), disk+serial-aware hang watchdog, reboot-death
  reset, halt/loginwindow detection. No OCR/tesseract.
- OpenCore: four SMBIOS DIMMs for MacPro7,1 (no "Memory Modules
  Misconfigured" warning).
- tools/soak.sh: repeatability harness.

Verified on daku: base install 23 min end to end; basic + generalize in three
~30 s PE boots; the result auto-logs into the desktop with the created user.

Root cause of the "first-boot hang" (from the serial log): the guest's restart
path panics (IOPlatformHaltRestartAction -> AppleSMC, SMCWDT smcWriteKey
kSMCBadCommand, nested panic) because the pinned OSX-KVM Lilu disables itself
on macOS 26, so VirtualSMC never loads. Handled by the driver (reset within
60 s); kext update to follow.

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01XsESshRCoBoUVWV9qKURUF
2026-09-10 13:33:38 -03:00

113 lines
5.8 KiB
Nix

# Build a pre-installed macOS qcow2 with an unattended install driven from the
# vmix PE (Apple's Recovery + one LaunchDaemon, see makeRecoveryPE):
# OpenCore boots the PE → its hook runs /Volumes/VMIX/run.sh (vmix-install.sh)
# → erase the disk, rebuild the installer app from installer-app.tar + the
# SharedSupport raw disk, startosinstall → the installer reboots through its
# phases → the installed system's first boot reaches the loginwindow → the
# driver powers it off. No GUI is driven; progress is read from the serial
# console and screenshots (brightness). Fully offline: no NIC is attached.
# Then OpenCore is copied into the image's own ESP so it boots with plain OVMF.
# Apply templates with customizeImageFold, then .generalize.
{ pkgs, lib, qemu, ident, installerPayload, makeOpenCore, makeBootDisk, makeVmixVolume, installBootloader, vmixReadback, vmDriver, ... }:
{
name ? "macos",
installer, # InstallAssistant.pkg
pe, # makeRecoveryPE output for the same macOS version
diskSize ? "128G",
volumeName ? "Macintosh HD",
smp ? 4,
memSize ? 8192,
cpu ? qemu.defaultCpu,
model ? "MacPro7,1", # SMBIOS model; must be supported by the installed macOS
seed ? name, # MAC address + SystemUUID are derived from this
bootArgs ? "keepsyms=1",
vncDisplay ? null, # e.g. ":10" to watch the install on port 5910
timeout ? 4 * 3600, # seconds for the whole install
extraOpenCoreConfig ? {}, # merged into config.plist
installNetwork ? false, # attach a NIC during the install (default: offline)
}:
let
mac = ident.macFromSeed seed;
uuid = ident.uuidFromSeed seed;
esp = makeOpenCore { name = "${name}-opencore"; inherit model mac uuid bootArgs memSize; extraConfig = extraOpenCoreConfig; };
# build-time boot disk: same identity, plus serial console + verbose boot
bootDisk = makeBootDisk { name = "${name}-install"; inherit esp; bootArgs = "${bootArgs} serial=3 -v"; };
payload = installerPayload { inherit name; pkg = installer; };
vmixVol = makeVmixVolume {
inherit name;
size = "512M";
files = [
{ source = ../guest/vmix-install.sh; name = "run.sh"; }
{ source = ../guest/pe-lib.sh; name = "pe-lib.sh"; }
{ source = "${payload}/installer-app.tar"; name = "installer-app.tar"; }
];
};
driverPython = pkgs.python3.withPackages (p: [ p.pillow ]);
drv = pkgs.runCommand "${name}-vmix.qcow2" {
__noChroot = true;
requiredSystemFeatures = [ "kvm" ];
nativeBuildInputs = with pkgs; [ pkgs.qemu jq driverPython libguestfs-with-appliance ];
} ''
echo "=== vmix: creating ${diskSize} disk ==="
qemu-img create -f qcow2 disk.qcow2 ${diskSize}
# store files are read-only and AHCI needs writable nodes: qcow2 overlays
qemu-img create -q -f qcow2 -F raw -b ${pe} pe.qcow2
qemu-img create -q -f qcow2 -F raw -b ${bootDisk}/boot.img ocboot.qcow2
# Apple's postinstall hardlinks the WHOLE InstallAssistant.pkg as
# Contents/SharedSupport/SharedSupport.dmg: the pkg is a "pkgdmg" (xar + koly
# trailer whose DataForkOffset points at the dmg inside). startosinstall's
# OSISVerifyBaseSystemOperation reads that footer, so the extracted xar member
# alone fails with "pkgdmg is missing a footer". Expose the whole pkg as a raw
# disk (zero host copy; qcow2 needs a 512-aligned size, the guest dd's PKG_BYTES).
PKG_BYTES=$(stat -c %s ${installer})
PKG_DISK=$(( (PKG_BYTES + 511) / 512 * 512 ))
qemu-img create -q -f qcow2 -F raw -b "json:{\"driver\":\"raw\",\"size\":$PKG_DISK,\"file\":{\"driver\":\"file\",\"filename\":\"${installer}\"}}" sharedsupport.qcow2
cp ${vmixVol} vmix.img
chmod +w vmix.img
TARGET_BYTES=$(qemu-img info --output=json disk.qcow2 | jq '."virtual-size"')
cat > vmix.conf <<CONF
TARGET_BYTES=$TARGET_BYTES
PKG_BYTES=$PKG_BYTES
PKG_DISK_BYTES=$PKG_DISK
APP_NAME="$(cat ${payload}/app-name)"
VOLUME_NAME="${volumeName}"
BUILD_DATE="$(date -u +%m%d%H%M%Y.%S)"
CONF
cat vmix.conf
guestfish -a vmix.img -m /dev/sda1 upload vmix.conf /vmix.conf
cp ${pkgs.OVMF.fd}/FV/OVMF_VARS.fd vars.fd
chmod +w vars.fd
VMIX_DISPLAY="-display none"
${lib.optionalString (vncDisplay != null) ''VMIX_DISPLAY="-display none -vnc ${vncDisplay}"''}
echo "=== vmix: installing ${name} (unattended, ~1 h; logs and screenshots in /tmp/vmix-macos/${name}) ==="
python3 ${vmDriver} --mode install --name ${name} --timeout ${toString timeout} \
--serial-log serial.log --progress-file disk.qcow2 -- \
qemu-system-x86_64 $VMIX_DISPLAY \
${qemu.machineArgs { inherit cpu smp memSize; }} \
${qemu.firmwareArgs "vars.fd"} \
${qemu.serialArgs "serial.log"} \
${qemu.sataDrive { id = "opencore"; port = 0; file = "ocboot.qcow2"; }} \
${qemu.sataDrive { id = "pe"; port = 1; file = "pe.qcow2"; }} \
${qemu.sataDrive { id = "system"; port = 2; file = "disk.qcow2"; }} \
${qemu.sataDrive { id = "vmix"; port = 3; file = "vmix.img"; format = "raw"; }} \
${qemu.sataDrive { id = "sharedsupport"; port = 4; file = "sharedsupport.qcow2"; }} \
${lib.optionalString installNetwork (qemu.netArgs { inherit mac; })} \
|| { echo "vmix: install VM failed (see /tmp/vmix-macos/${name})"; exit 1; }
# The PE records a status only if run.sh returned, i.e. the install failed
# before the installer took over and rebooted.
${vmixReadback "vmix.img"}
if [ -n "$STATUS" ] && [ "$STATUS" != "0" ]; then
echo "vmix: install script failed (status $STATUS), see /tmp/vmix-macos/${name}"; exit 1
fi
${installBootloader { inherit esp; image = "disk.qcow2"; }}
echo "=== vmix: ${name} install complete (serial $(jq -r .serial ${esp}/vmix.json), mac ${mac}) ==="
mv disk.qcow2 $out
'';
in drv // { _vmixOsType = "macos"; macAddress = mac; opencore = esp; inherit model pe volumeName; }