macOS: drive the install and all customization from a Recovery "PE", no GUI

Replace the screenshot/OCR/keystroke driving of Apple's Recovery with a
"PE": BaseSystem.dmg (a journaled HFS+ volume, writable from Linux) with one
LaunchDaemon added (makeRecoveryPE) that runs /Volumes/VMIX/run.sh as root at
boot, records the status and powers off. launchd loads it alongside its signed
cache (verified on Tahoe 26.6.2); same idea as AutoNBI/Imagr NetBoot images.

- makeImage: the PE runs vmix-install.sh (erase, installer app, SharedSupport
  pkgdmg, startosinstall). Progress is read from the serial console
  (boot-args serial=3 -v, VMIX-* markers) and screenshots (brightness only).
  Fully offline; prepare now takes ~5 min instead of ~10.
- customizeImage: boots the PE with the image attached and runs the template
  offline against the mounted System/Data volumes; OpenCore ScanPolicy
  restricted to HFS+/SATA so only the PE can boot. One PE boot ~30 s. The
  installed macOS is never booted for customization, so nothing depends on
  launchd/BTM approval or a first-boot agent (removed).
- templates rewritten for offline use: generalize creates the user with
  dscl -f (admin, home, auto-login kcpassword, Setup Assistant suppression,
  hostname, locale, timezone, keyboard type, container resize); remote-access,
  no-updates, performance edit the target's plists.
- makeBootDisk: build-time OpenCore variant (serial console, ScanPolicy).
- vm-driver.py rewritten: passive observation only (serial markers, kernel
  boots, panics, brightness), disk+serial-aware hang watchdog, reboot-death
  reset, halt/loginwindow detection. No OCR/tesseract.
- OpenCore: four SMBIOS DIMMs for MacPro7,1 (no "Memory Modules
  Misconfigured" warning).
- tools/soak.sh: repeatability harness.

Verified on daku: base install 23 min end to end; basic + generalize in three
~30 s PE boots; the result auto-logs into the desktop with the created user.

Root cause of the "first-boot hang" (from the serial log): the guest's restart
path panics (IOPlatformHaltRestartAction -> AppleSMC, SMCWDT smcWriteKey
kSMCBadCommand, nested panic) because the pinned OSX-KVM Lilu disables itself
on macOS 26, so VirtualSMC never loads. Handled by the driver (reset within
60 s); kext update to follow.

Co-Authored-By: Claude Fable 5.1 <noreply@anthropic.com>
Claude-Session: https://claude.ai/code/session_01XsESshRCoBoUVWV9qKURUF
This commit is contained in:
Git Sagar 2026-09-09 11:21:24 -03:00
parent 58a317f5d2
commit 8dc8f4265d
24 changed files with 802 additions and 977 deletions

View file

@ -18,6 +18,7 @@
showPicker ? true,
pickerTimeout ? 2,
extraConfig ? {},
memSize ? 8192, # RAM described in SMBIOS (MacPro7,1 wants 4 DIMMs)
}:
let
ocImage = pkgs.fetchurl { inherit (upstream.opencore.image) url sha256; name = "OSX-KVM-OpenCore.qcow2"; };
@ -50,7 +51,7 @@ pkgs.runCommand "${name}-esp" {
--model "${model}" --serial "$SERIAL" --mlb "$MLB" --uuid "${uuid}" --mac "${mac}" \
--nic-path "${qemu.nicDevicePath}" --boot-args "${bootArgs}" --resolution "${resolution}" \
--show-picker "${lib.boolToString showPicker}" --timeout ${toString pickerTimeout} \
--extra-json ${lib.escapeShellArg (builtins.toJSON extraConfig)}
--extra-json ${lib.escapeShellArg (builtins.toJSON extraConfig)} --memory-mb ${toString memSize}
ocvalidate $out/EFI/OC/config.plist || echo "vmix: ocvalidate reported issues (OpenCore version may differ from validator), continuing"
jq -n --arg model "${model}" --arg serial "$SERIAL" --arg mlb "$MLB" --arg uuid "${uuid}" --arg mac "${mac}" \